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How to Make a Lens
Smith Apprentice Ula
Distanceviewers rely on two or more convex
lenses to focus light from a distant object onto the eye. Although
other parts of the distanceviewer are important to its overall
effectiveness, the quality of the lenses ultimately determines
the usefulness of the distanceviewer.
The first step in making a distanceviewer
lens (or, alternately, a lens for a pair of eyeglasses) is to
select a glass blank from which to grind the lens. It should
be round in shape, but doesn't have to be, and the glass should
be flawless, else the lens will not work properly. The glass
blank should be at least as thick as the thickest part of the
double convex, and preferably thicker. Use the principles of
optics and the type of distanceviewer required to determine the
dimensions of the lens. Secure the glass blank to a working surface.
Make sure to have a pitcher of water nearby to help cool the
glass as it is being shaped and also to wash away the residue.
Use a grinder to rough out the shape of the
lens. Keep it as parabolic as possible while grinding, but it
doesn_t have to be perfect. As the glass heats in the grinder,
keep it wet (if it gets too hot, it may warp). After the blank
is ground into the roughly double-parabolic shape, use fine sand
to finish the shaping. It is important to have a keen eye at
this point, and be careful not to over-shape the glass. Double-curves
ruin the lens.
Once the lens is nearly completely shaped,
wash it off well with water, being careful of the glass splinters.
Then, use a rough fabric (perhaps burlap or roughened felt or
horsehair cloth or even steel wool) to smooth out the surface
completely, removing all the ridges and marks. Use the fabric
(and also sand or grinding, if necessary) to finish off the edge
of the lens, as well.
Congratulations! You now have a lens. Unfortunately,
this is a trial-and-error process, and many lenses come out imperfect,
don't work, and have to be remade. Good luck! |