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An Overview
on the Techniques Involved in the
Creation of Pressed and Cut Glassware
Senior
Smith Apprentice Thlayli
Part One: Cut Glass
Cut glass can be defined as glass shaped or
decorated with the use of a rotating, abrasive wheel. Done entirely
by hand, this method requires skill and patience, as well as
a steady hand. Wheels can range in size from a few inches across,
to several feet in diameter, and different speeds can be used
with different techniques, although slower speeds are the most
frequently used. Water is trickled over the stone wheel to add
lubrication, and the glass is pushed down on the wheel from above.
Four steps are used in the creation of cut glass. They are described
below.
The first step in making a cut glass piece
is to lay out the pattern to be cut, which is done using a marking
brush, dipped in paint. The pattern is laid directly on the glass
to be cut. The second operation is known as roughing. This is
the step in which the pattern is cut into the glass, using a
wheel on which the stone is fairly coarse. The third step also
involves a stone wheel, but one that is finer, less abrasive,
so that it smooths as it traces over the lines already ground
into the glass. The final step is to polish the piece. Instead
of a stone wheel, one of wood or soft material is used in conjunction
with powder, to shine and soften the pattern, and giving it its
brilliance.
An easier way to cut glass, but not as valuable,
is to use a block to press the glass into when it is molten,
thus eliminating the first step from above. It also needs to
be noted that almost all cut glass is made from lead crystal,
glass which has had lead added to it during the melting stage.
The reason for this was that leaded glass is heavier and thicker,
so can stand up to deep cutting on a stone wheel. Another reason
for the use of lead glass is that when polished, it becomes more
brilliant than other glass, tending to have a crystal clear look
to it, at the same time, a hint of color as well. All in all,
cut glass can be attractive, and used for many items, such as
perfume bottles, decanters, serving dishes, candlebra, and many
more. It is time consuming, but well worth the effort.
Part Two: Patterned Glass
Pattern glass is different from cut glass,
because it was usually made with unleaded glass, as well as with
colored glass, instead of crystal. The patterns were not ground,
but pressed into the molten gather after it was shaped into the
desired item..plate, bowl, serving dish, etc....and instead of
being decorated with geometric shapes, such as triangles, octagons
and the like, flower patterns were also popular designs. Below
is a brief description of the making of patterned glass. The
basic premise involved is the same for every type of pattern
glass, though there are many different techniques for shaping
and coloring the finished item, too numerous to list, although
I will endeavour to list some of the more popular.
Pattern glass is made using molds, very much
like the ones used for making bottles. The only difference is
that a pattern, geometric or flower, is carved into the mold,
so that when the molten glass poured into the mold cools, it
comes out with the pattern impressed into it's outer layer. Three
types of molds are used: block molds, which is a mold made of
just one piece of wood, split molding, where the mold is made
of two or more parts, and font molding, where an item can be
mass produced in exact replicas. (The third technique is mentioned
only for informational purposes...this technology is not found
on Pern to date) Whether using a simple block mold or the more
complex split mold, the results are the same. An item of glass
with a pattern permanently pressed into it. The differences in
pressed glass comes from the different colors, which are varied,
some more unique than others. Some of the most popular and unique
of the pressed glass types are (the following is OOC ) Amberina,
thumbprint, hobnail, depression, cambridge, carnival, cranberry,
croesus, custard, czechoslovakian, fenton, fostoria, goofus,
and imperial glass.
To conclude, these two types of glass have
some similar characteristics, but are essentially two entirely
different techiniques, with differing end results as well. Pattern
glass is by far the easier of the two to make, but their is more
satisfaction from the cutting of crystal. Either way, they are
both popular in the making of glassware for the table, dresser
or just for the artists eye. |